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Plasma Cutting Torch Consumables

Plasma Cutting Torch Consumables

These parts are attached to plasma cutting torches to shape and control the cut. They must be replaced when worn to maintain the optimal performance of your plasma cutting torch.

Shields & Shield Caps

Improve cut quality and prolong the life of your torch's consumables by deflecting sparks and molten metal from your torch tip with these shields. Remove slag buildup from the shield as needed to avoid airflow constriction.

American Torch Tip

Shield

Shield Cap

ESAB Thermal Dynamics

Shield

ESAB Thermal Dynamics Cutmaster True

Shield Cap

Miller

Shield

Shield Cap

Retainers

Hold nozzles, electrodes, and other consumables in place on the torch head with these retainers. Replace cracked retainers to help ensure a secure hold on the torch's consumables.

American Torch Tip

Miller

Nozzles

Select a nozzle that provides the arc shape, amperage, and function that suits your application. Amperage corresponds to tip size: tip with lower amperage has a smaller orifice to maintain a narrower, more defined arc while a tip with larger amperage will have a larger orifice, creating a wider and less defined arc. Make sure to use the tip only at its rated amperage. Otherwise, the nozzle can become enlarged or out-of-round, causing the arc to fan out and become ineffective. For best results, replace the electrode when you change or replace the nozzle.

American Torch Tip

Cutting Tip

ESAB Thermal Dynamics

Cutting Tip

Drag Tip

Standoff Tip

ESAB Thermal Dynamics Cutmaster 151

Cutting Tip

Drag Tip

Gouging Tip

Miller

Cutting Tip

Gouging Tip

Electrodes

Rely on these electrodes to carry electrical current from the torch to the workpiece. Welding heat causes electrode tips to gradually pit and burn off, and the electrode should be replaced if your torch won't cut or if the arc color looks off. For best results, replace the nozzle when you change or replace the electrode.

American Torch Tip

ESAB Thermal Dynamics

ESAB Thermal Dynamics 1Torch

ESAB Thermal Dynamics AirCut

ESAB Thermal Dynamics Cutmaster 42

Miller

Swirl Rings

Channel plasma gas around the electrode and through the nozzle using these swirl rings. The swirling action prevents nozzle burnout by keeping plasma gas properly mixed and channels heat off the electrode to extend its life. Swirl rings also hold electrodes and nozzles in proper alignment to maintain cut quality. They have a longer life than other consumables, typically lasting through several changes of the torch's electrode and nozzle.

American Torch Tip

ESAB Thermal Dynamics

Miller

O-Rings

Place these O-rings on nozzles and swirl rings to seal against gas leaks and maintain ample gas flow through the torch. Keep the rings lubricated to prevent cracks or tears, and replace rings if they become brittle or damaged.

ESAB Thermal Dynamics

Miller

Kits

Get the consumables you need for your plasma cutting tasks in a convenient kit so you don't have to spend time choosing individual components.

ESAB Thermal Dynamics

Miller